For MAN DPF Gasket & Clamp Kit 4IJ007 - Includes 4IL003, 4IL004, 4IL059, 4IL060 - Fits OE 81151030164, 81151030175, 81151039168

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MAN DPF Exhaust Gasket & Clamp Kit | Part Number: 4IJ007

This professional MAN DPF gasket and clamp kit provides a complete sealing solution for the Diesel Particulate Filter system on MAN commercial vehicles. Engineered to exact specifications, this comprehensive kit ensures a perfect, leak-free connection between DPF components, restoring emissions performance and engine efficiency.

📦 Complete Kit Contents – Everything You Need:

The 4IJ007 kit includes all five critical components required for a proper DPF installation or reseal on compatible MAN trucks:

2x 4IL003 (Gasket) 1x 4IL004 (V-Clamp) 1x 4IL060 (Gasket) 1x 4IL059 (V-Clamp)

Function: The combination of 4IL003 and 4IL060 gaskets provide high-temperature sealing at critical interfaces, while the 4IL004 and 4IL059 V-clamps ensure secure, even clamping force at the connection points.

⚠️ Important Note:

This kit includes ONLY the sealing components (clamps and gaskets). The DPF Filter unit itself is NOT included. The OE numbers listed below are for your reference to ensure this kit matches your specific DPF filter model.

Key Features & Benefits

  • Complete Sealing System: Contains all necessary gaskets and clamps in one kit - no need to source parts separately.
  • OE-Equivalent Quality: Manufactured to meet or exceed original MAN specifications for perfect fit and durability.
  • High-Temperature Resilience: All components are made from advanced materials designed to withstand extreme exhaust temperatures without degradation.
  • Prevents Exhaust Leaks: Ensures an airtight seal, maintaining correct exhaust backpressure for optimal engine performance and emissions compliance.
  • Corrosion Resistant: Clamps are treated or constructed from alloys that resist rust and corrosion from road salts and exhaust condensates.
  • Saves Time & Money: Avoids the hassle and added cost of buying individual components. A cost-effective alternative to dealer parts.
  • Easy Installation: Direct replacement for original components with no modifications required.

Compatibility & Fitment Guide

This 4IJ007 kit is specifically designed for use with MAN commercial vehicles equipped with the following DPF filter OE numbers. Please verify your original filter's number before ordering.

Compatible DPF Filter OE Numbers:

81151030164
81151030175
81151039168

Vehicle Applications: This kit is designed for MAN trucks and commercial vehicles that utilize the above DPF filters. Commonly fits various MAN TGA, TGS, and other models. Always cross-reference your old filter's OE number to ensure compatibility.

Complete DPF Connection Solution for MAN Trucks

Proper sealing of the DPF system is critical for maintaining engine performance, fuel efficiency, and meeting stringent emissions standards in commercial vehicles. The 4IJ007 kit addresses this need by providing precisely engineered components that work together seamlessly.

The inclusion of two different gaskets (4IL003 and 4IL060) indicates that this kit seals multiple connection points with specifically designed components. Similarly, the two V-clamps (4IL004 and 4IL059) provide secure clamping at different locations in the DPF assembly. This attention to detail ensures that every sealing surface is properly addressed, preventing the common issue of exhaust leaks that can lead to power loss, increased fuel consumption, and emission-related fault codes.

For fleet managers and repair shops servicing MAN trucks, having the correct 4IJ007 kit on hand ensures that DPF installations and repairs are completed correctly the first time. This reduces vehicle downtime, prevents costly comebacks, and helps maintain compliance with emissions regulations. By replacing all sealing components simultaneously, you ensure the longevity and reliability of the entire DPF system.

Frequently Asked Questions (FAQ)

Why does this kit include two different gaskets (4IL003 and 4IL060) and two different clamps (4IL004 and 4IL059)?
The DPF assembly on compatible MAN vehicles has multiple connection points that require different sealing solutions. The 4IL003 and 4IL060 gaskets are designed for different flanges or interfaces, while the 4IL004 and 4IL059 V-clamps secure different sections of the assembly. This kit provides all necessary components for a complete reseal.
My DPF filter has a different OE number than those listed. Will this kit fit?
This kit is specifically designed for DPF filters with OE numbers 81151030164, 81151030175, and 81151039168. If your filter has a different number, it may not be compatible. Please verify your original filter's OE number or contact our support team with your vehicle VIN for confirmation.
Why are there two 4IL003 gaskets included?
The inclusion of two 4IL003 gaskets indicates that this particular gasket is used in two locations within the DPF assembly. Both should be replaced during service to ensure a complete seal.
Can I purchase individual components from this kit separately?
This product is sold as a complete kit because all components wear together and are critical for a successful repair. Using only some new components while reusing old ones is a common cause of leaks. We strongly recommend replacing all components as a set.
Do you provide installation instructions or torque specifications for the clamps?
For specific installation procedures, torque values, and tightening sequences, please consult the official MAN workshop manual for your specific vehicle model and year. Proper torque is critical to avoid damaging components or creating leaks.
What MAN truck models typically use these DPF filters?
These DPF filters are commonly used on various MAN commercial vehicles, including but not limited to MAN TGA, TGS, and other models with specific emissions configurations. The best way to confirm fitment is to check your original DPF filter's OE number.

Order Your MAN DPF Sealing Kit Today

Ensure your MAN truck's DPF system is sealed correctly with the complete 4IJ007 gasket and clamp kit. All components are in stock, quality-checked, and ready for fast shipping to your workshop or fleet location.

 

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